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  Author    RT M2 1191 reborn  (currently 2,717 views)
John_Campbell
Posted on: June 10th, 2017, 10:50:25
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So onto the strip down which is by far the easiest bit, even with all those rusted nuts and inaccessible niches. Time to find out that I can't actually fit into a Mini Jem (the clue is in the name John) before months of bending and craning, reaching and stretching finally transform me into the lithe supple man I am today. Surprisingly, the subframes turn out to be almost pristine (good old red lead) and once the underseal came off, I discovered that the rear one was once owned by the Air Ministry, so obviously not from the original donor. MiniFins all round, again in remarkable nick, as was the tank which was still shiny inside! so most bits looked eminently reusable, Hurrah. After a few , many, lots, thousands of hours of scraping, sanding, scouring and cleaning, I used Vactan rust converter which seems to do a great job on the bits that were left, covered with Hammerite and finished off with underseal/Waxoil. Funny thing is, I used to mix Waxoil into my underseal 40 years ago to make it more sticky/flexible, do you think I could get some royalties? Old school, I know, but it did the job originally so who am I to argue? And so onto the bodywork - Oh no!...............

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John_Campbell
Posted on: June 10th, 2017, 10:54:14
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Before

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John_Campbell
Posted on: June 10th, 2017, 10:54:43
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After

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John_Campbell
Posted on: June 13th, 2017, 09:43:21
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I think I mentioned that I was rubbish at bodywork, well here's the proof. After extensive research on repair methods, you guessed it, I ignored all the good advice and did it my way (and you wonder why I'm so bad). All hairlines got ground out and filled with Isopon P40, then skimmed with P38. Proper cracks got the 'grind both sides and lay up glass' first. Osmosis was ground within a hair's breath of its life first. Then came the rubbing down. Who'd have thought it would take forever to rub down such a small car? The observant amongst you will have noticed that I didn't skim the whole car (mistake) and that creating a mirror finish with 600 grit at this stage is not conducive to getting paint to stick. Still I was still pleased with the result. Then on to paint next (lovely).

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John_Campbell
Posted on: June 13th, 2017, 09:44:08
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Mid way through

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John_Campbell
Posted on: June 13th, 2017, 09:44:47
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After (Hmmmmm....)

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John_Campbell
Posted on: June 13th, 2017, 09:46:12
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All done front (see it doesn't look so bad).

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John_Campbell
Posted on: June 13th, 2017, 09:53:27
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And rear.
BTW I took her out on her first long run yesterday to see my 97 year old Mum up in Grimsby. Yes she fitted in and of course she loved it (after all she is my Mum). 240 miles, Norwich to Grimsby, looks like around 50+ to the gallon?? No real issues, the only minor (?) one was a slight hesitancy at the sweet spot between accelerating and decelerating.

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John_Campbell
Posted on: June 13th, 2017, 11:06:02
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Oh! I forgot all about the bonnet. I was missing the bonnet (no surprise there then) when I got the Jem so I put a plea out on this site. After a few false starts Good old Richard Porter offered me an old dusty one that he had lying around to see if I could use it.

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John_Campbell
Posted on: June 13th, 2017, 11:08:33
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After a little (a lot actually) elbow grease, it started to look a little more presentable, of course you had to be there.

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John_Campbell
Posted on: June 13th, 2017, 11:11:33
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The problem that I could see (how could you miss it?) was that the vent in the bulge was a bit bigger than I needed. Fortunately I did have the original bulge cut from the original bonnet so I decided to do a transplant.

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John_Campbell
Posted on: June 13th, 2017, 11:16:08
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Then a bright shining thing appeared at the the garage door and 'Voila!', a transformation occurred.

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John_Campbell
Posted on: June 13th, 2017, 11:19:19
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And if you don't believe that then look.
The observant amongst you will note that it doesn't accurately show the finished article (i.e. as it is now), but more of that later.

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mike brown
Posted on: June 13th, 2017, 16:49:58 Quote Report to Moderator
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Your method of repair whilst not the best will give good long lasting results. It's much worse when people use just filler or gel coat as the cracks just come back through. P40 has fibres in it so all good.
Your car looks great in just wish I had the time to start mine but alas to many other projects in the queue at the moment.
Mike
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John_Campbell
Posted on: June 14th, 2017, 09:13:22
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Thanks Mike, Which of your many Jems is first?
So on to paint. Before I explain, I want you to take a deep intake of breath and make yourselves a strong coffee as this makes difficult reading for traditionalists, (but you do get the last laugh).
My other current project is a VW T2 camper, and during my research I found that 'Dubbers' (as they're called), have found a paint which a) is oil based, b) can be hand painted, c) is rust inhibiting and d) is cheap as chips, called Rustoleum. Well that suits me down to a T (especially the cheap as chips bit). It takes a bit of elbow grease but seems to give a great finish.
So buoyed with this secret out came a £35 tin of Rustoleum and a roller!

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